Cleanroom Monitoring Systems

TSI cleanroom monitoring systems for industrial manufacturing centralize particle, environmental, and process signals to help teams detect excursions and respond quickly. Integrate remote particle counters at critical points, set alarm thresholds aligned to your specifications, and trend results by zone, shift, or batch. Dashboards and reports give production, engineering, and quality leaders the information needed to support consistent decisions, streamline audits, and maintain process capability across multiple lines and facilities.

Products

Facility Monitoring System with FMS Web Client

Access FMS Anywhere! OPC UA Client/Server functionality to monitor particle counts and other...

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Industrial manufacturers benefit from a unified view of contamination across production. TSI cleanroom monitoring systems help connect particle counters and environmental sensors into one platform that supports timely decisions and continuous improvement.

Start with targeted sensor placement. Map critical control points across assembly cells, enclosures, conveyors, and inspection areas. Sensors sample continuously and feed real-time data to the monitoring system. Define alarm thresholds based on your process specifications and risk assessments. When an excursion occurs, notifications prompt intervention so teams can address the event and resume work with documented evidence.

Beyond real-time alerts, the system enables investigation and optimization:

  • Correlate particle counts with process states, maintenance events, and upstream activities to locate likely sources.
  • Compare trends across shifts, lines, and rooms to prioritize improvements and staffing.
  • Standardize reports and templates to simplify quality reviews and customer audits.
  • Maintain a history of conditions for equipment qualification and periodic revalidation.

For multi-site organizations, consistent configuration helps align practices and benchmarks. Role-based access supports collaboration across production, engineering, facilities, and quality while maintaining appropriate control. Data export options make it straightforward to share insights with stakeholders or connect to analytics tools used across the enterprise.

TSI systems are designed to fit into existing infrastructures with minimal disruption. You can deploy in stages — starting with a few high-risk zones and expanding coverage as programs mature. The result is a monitoring approach that helps reduce the risk of unknown contamination events, supports faster recovery from excursions, and strengthens quality management in industrial manufacturing.


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