Accurate, Robust, Consistent, Efficient

Aerodynamic Particle Size Distribution (APSD)

Aerodynamic Particle Size Distribution (APSD) is crucial for inhaler effectiveness. It determines where the drug lands in the respiratory system and how quickly it is absorbed. Smaller particles travel further into the lungs and are absorbed faster, while particles that are too small may be exhaled. Accurate APSD ensures the drug reaches the intended area, enhancing therapeutic outcomes. Cascade impactors measure APSD and are the most accepted. Consistent and precise APSD is vital for maintaining drug efficacy and safety throughout the inhaler’s lifespan. MSP provides advanced tools for accurate, robust, and efficient APSD measurement, supporting reliable inhalation therapies.

Accurate Particle Size Distribution

Within each dose of an inhaler device, a consistent distribution of specifically-sized particles is required depending on the condition being treated. The size distribution of the particles within each inhaler dose indicates where the drug lands within the respiratory system and how quickly it is dissolved into the user’s system. Typically, the smaller the particle, the further down the respiratory system it travels, and the faster it is absorbed. However, particles that are too small may be exhaled without impacting at all. Depending on therapeutic intent and desired deposition location in the respiratory tract, the correct aerodynamic particle size plays a crucial role.

Robust Methods for APSD Determination

There are several methods to determine APSD, such as laser diffraction and time of flight, but the most common industry-accepted practice is using cascade impactors. Beyond quantifying the overall mass balance of the drug, which requires additional testing such as Delivered Dose Uniformity Testing (DDU), the individual particulate sizing distribution must be within a given tolerance across the lifespan of the inhaler device, from device to device and capsule to capsule. MSP provides tools to accurately, consistently, robustly, and efficiently gather pharmaceutical aerosols to analyze their chemical characteristics and ensure consistency, from development to quality control (QC).

Regulatory Guidance

Our products for APSD testing are designed to fully comply with regulatory standards set by key authorities such as the United States Pharmacopeia (USP) and the U.S. Food and Drug Administration (FDA). They are engineered to meet stringent guidelines for inhalation drug delivery devices, ensuring accurate and reliable APSD testing for orally inhaled and nasal drug products (OINDP). By adhering to these global regulatory requirements, we provide customers with the confidence that their testing processes align with the highest industry standards, supporting product development and regulatory approval.

OINDP Types and Software

MDIs, DPIs, SMIs and Nebulizers

APSD of Inhaler Devices

Aerodynamic Particle Size Distribution (APSD) testing for inhaler devices, such as metered-dose inhalers (MDIs) and dry powder inhalers (DPIs), is crucial for determining how particles are dispersed and deposited in the respiratory tract. The size of the particles delivered by these devices influences where the drug is deposited—whether in the upper airways, lungs, or deep alveolar regions. APSD testing ensures that inhaler devices produce particles of the correct size range for optimal therapeutic effect, improving drug absorption and patient outcomes. This testing is typically conducted using cascade impactors or similar equipment, under conditions that replicate real-world use.

Inhaler device in hand

Frequently asked questions

Q. How often should I calibrate my inhalation testing equipment, and can I do it myself?

Calibration is recommended annually for several products. Some instruments can be self-calibrated using MSP's dedicated qualification tool kit, offering convenience and cost savings. For equipment that isn't self-serviceable, MSP provides reliable calibration services to ensure ongoing compliance with standards and peak performance. --- Learn More about how to keep your inhalation equipment in compliance.

Q. Why is Aerodynamic Particle Size Distribution (APSD) important for inhalers?

APSD determines where the drug lands in the respiratory system and how quickly it is absorbed. Smaller particles travel further into the lungs and are absorbed faster, enhancing therapeutic outcomes. Accurate APSD ensures the drug reaches the intended area, improving efficacy and safety.

Q. What methods are used to measure APSD?

APSD can be measured using various methods, such as laser diffraction and time of flight. However, the most widely accepted method in the industry is using cascade impactors, which provide precise and consistent measurements of particle size distribution.

Q. How does MSP ensure accurate and consistent APSD measurement?

MSP provides advanced tools designed to exceed high-quality tolerance specifications. Our impactors separate particles for analysis, adhering to USP guidelines. We also offer calibration services to maintain tool accuracy over time, ensuring reliable inhalation therapies.