Respirator Fit Testing

Why Fit Testing Matters

Welding fumes, silica, metal dusts, and intermittent gas exposures are common across power generation and mining. When respiratory PPE is required, quantitative fit testing helps verify that selected models and sizes fit each worker properly and that users understand how to don, check, and use the equipment.

Program Challenges We Address

• Large, distributed workforces and contractor turnover
• Multiple respirator models across jobs and tasks
• Tight outage schedules that demand efficient testing
• Documentation demands for audits and training records

How TSI Solutions Help

• Standardized workflows: Consistent test protocols and guidance reduce variability.
• Throughput: Efficient setups and intuitive interfaces help keep testing lines moving.
• Data integrity: Centralized records with clear traceability support audits and reviews.
• Reporting: Automated, clear reports save administrative time and improve communication with supervisors and medical teams.

Applications

• Pre‑employment and annual testing for plant and mine personnel
• Outage mobilizations with large volumes of temporary workers
• Post‑incident or process change testing to confirm continued fit
• Multi‑site program management with corporate oversight

Best Practices

• Maintain an up‑to‑date roster with respirator models, sizes, and medical clearances.
• Coordinate testing with training on donning, user seal checks, and maintenance.
• Track test outcomes, retest dates, and respirator model changes.
• Align documentation with OSHA requirements and site policies.

Outcomes for Your Team

• Consistent testing experiences across departments and sites
• Clear, audit‑ready documentation that supports regulatory reviews
• Data that informs purchasing and standardization of respirator models
• Improved training effectiveness through immediate feedback and reporting

Next Steps
Build a fit testing program that scales with your operation. TSI solutions help streamline planning, execution, and recordkeeping so your teams can focus on production while meeting program requirements.