Respirator Fit Testers

Comprehensive Respiratory Protection Testing Solutions

Respirator fit testing is a cornerstone of occupational health and safety programs where workers rely on tight‑fitting respirators. TSI solutions focus on quantitative fit testing that measures fit factor across negative- and positive-pressure respirators, including filtering facepiece respirators. Real-time feedback helps workers adjust donning technique and select the right size to achieve a better seal. Guided workflows streamline test sessions, standardize protocols, and capture digital records for audits. Automated reporting, user management, and optional cloud connectivity help multi-site teams manage training, trend pass rates, and document outcomes aligned to OSHA 1910.134 and related standards.

Produkte

PortaCount™ Respirator Fit Tester 8048 Kit

Available in the US and Canada. The PortaCount™ Fit Tester Model 8048-T Kit is ready-to...

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PortaCount™ Respirator Fit Tester 8048

Das PortaCount™ Atemschutzmasken-Dichtsitzprüfgerät ist ein quantitatives Prüfgerät für den...

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PortaCount™ Respirator Fit Tester 8040 Kit

Available in the US and Canada. The PortaCount™ Respirator Fit Tester Model 8040-T...

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PortaCount™ Respirator Fit Tester 8040

Das PortaCount™ Atemschutzmasken-Dichtsitzprüfgerät ist ein quantitatives Prüfgerät für den...

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Qualitative Fit Testing with FitPro™ Ultra Fit Test Software

Das neue PortaCount® Atemschutzmasken-Dichtsitzprüfgerät ist ein quantitatives Prüfgerät für...

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TSI Link for Respiratory Protection

TSI Link™ for Respiratory Protection software subscription. It includes access to Program...

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Why Quantitative Fit Testing Matters

When respiratory hazards are present, a tight-fitting respirator only performs as intended when it fits the individual. Quantitative fit testing provides a numeric fit factor, offering objective insight beyond pass/fail taste or odor methods. Safety managers gain actionable data, workers gain confidence in their respirator selection, and programs gain consistency across shifts and sites.

What Sets Our Approach Apart

  • Real-Time Feedback: Live fit factor guidance helps workers optimize strap tension and donning technique during the test.
  • Broad Respirator Coverage: Test a wide range of tight‑fitting respirators, including many filtering facepiece models used across healthcare, manufacturing, and public safety.
  • Standardized Workflows: On-screen prompts reduce variability, help new testers ramp quickly, and support repeatable outcomes.
  • Digital Records: Automatic data capture and report generation simplify documentation for audits and training files.
  • Multi-Site Management: Role-based access, templates, and shared settings help standardize testing programs across facilities.
  • Integration Options: Cloud connectivity can centralize results, trend pass rates, and support remote oversight.

Support for Common Protocols

Many OHS programs follow OSHA 1910.134 and related ISO guidance for test frequency, respirator changes, and user factors such as facial hair. Quantitative systems are designed to support these practices with consistent fit factor measurements and configurable pass criteria. This helps teams align site procedures with corporate policies and applicable regulations.

Improve Training and Worker Experience

  • Coachable Moments: Real-time displays show how small adjustments affect fit, reinforcing good technique.
  • Faster Throughput: Short, guided tests help reduce retest time and keep schedules on track.
  • Clear Communication: Easy-to-read reports support conversations with supervisors, medical evaluations, and recordkeeping.

Data, Reporting, and Traceability

Auditable records are central to effective programs. Fit testing software creates standardized reports with technician, subject, respirator model, protocol, and pass/fail results. Export options and cloud dashboards help aggregate data, track trends by department or site, and identify opportunities to improve training or respirator selection.

Implementation Considerations

  • Define pass criteria for each respirator type according to your policies and applicable standards.
  • Standardize test protocols and train technicians for consistent execution.
  • Establish a schedule for initial, annual, and change-of-respirator testing.
  • Align data retention with corporate policy and regulatory guidance.
  • Use analytics to monitor pass rates, retest drivers, and common fit issues.

Applications Across Industries

  • Healthcare: Fit testing for filtering facepiece and elastomeric respirators used in clinical and support areas.
  • Manufacturing: Programs for welders, painters, and maintenance crews exposed to aerosols or fumes.
  • Public Safety: Testing for firefighters, law enforcement, and emergency responders using full-face respirators.
  • Pharmaceuticals and Labs: Routine testing aligned with cleanroom or research protocols.

Quantitative fit testing helps OHS leaders elevate consistency, document outcomes, and make informed decisions about training and respirator selection. The result is a streamlined program backed by objective data and clear, repeatable workflows.

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