Respirator Fit Testing

Fit testing is a critical component of respiratory programs in industrial manufacturing. It demonstrates whether a worker can achieve an effective seal with a specific model and size of tight-fitting respirator. Quantitative methods measure a numeric fit factor, while qualitative methods rely on a test agent and the wearer’s response. Together with software and adapters, these tools help standardize procedures, document results, and support training.

Why Fit Testing Matters

• Worker Readiness: Confirms that selected respirators can achieve a suitable fit for each individual.
• Program Consistency: Standardized protocols and documentation streamline administration.
• Training Support: Guided workflows reinforce proper donning and user seal checks.

Solution Components

• Quantitative Fit Testers: Provide numerical fit factors for an objective measure of fit.
• Qualitative Fit Test Kits: Offer pass/fail assessments using test agents.
• Adapters and Accessories: Enable testing with a wide range of respirator models and styles.
• Software: Helps schedule sessions, store records, and generate reports.

Use Cases

• Pre-placement or annual fit testing
• Model changes or workforce role transitions
• Troubleshooting fit challenges and training refreshers
• Contractor onboarding and records consolidation

Implementation Tips

• Establish written protocols aligned with applicable regulations.
• Train staff on donning techniques and user seal checks.
• Use consistent test environments and well-maintained equipment.
• Review records routinely to identify trends and opportunities for coaching.

Data and Reporting
Centralized software simplifies scheduling, test execution, and recordkeeping. Exportable reports provide managers with clear, concise documentation that supports internal policies and external audits.

Expected Outcomes

• Greater confidence that workers can achieve an effective fit
• More efficient program administration
• Clear documentation for audits and training

Next Steps
Tell us about your respirator models, testing frequency, and recordkeeping needs. We can help configure a fit testing solution that aligns with your program and workforce.